Sr. Staff Reliability Engineer
FormFactor, Inc.
Livermore, CA
In a world driven by the increased demand of technology, semiconductor manufacturers require a trusted partner to pioneer the frontiers of advanced integrated circuits (ICs). FormFactor, Inc (FFI) is the world's leading supplier of semiconductor test and measurement products that power electronic systems used in computing, consumer-technology, automotive, Artificial Intelligence (AI) and other applications. Our cutting-edge solutions are the driving force behind the testing of ICs that power electronic systems across computing, consumer technology, automotive, Artificial Intelligence (AI), and myriad other applications.
As a leading player in the semiconductor industry, FormFactor actively seeks out individuals who are not just employees, but passionate contributors eager to thrive in an ever-evolving landscape. At FormFactor, we are not just shaping the future of semiconductors; we are rewriting the narrative of innovation itself.
Our commitment extends beyond the technical realm to the very fabric of our culture. Rooted in our core values-Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People-we foster an environment where diverse perspectives are not only welcomed but celebrated. Join us in experiencing the exhilaration of collaborating with a dynamic team, pushing the boundaries of what's possible, and contributing to a workplace where your voice is not just heard but valued and empowered. Become an integral part of our journey as we collaboratively Form Our Future Together, setting the stage for a new era in semiconductor excellence.
Role Summary
In this role, you will drive the reliability and qualification testing of new designs and process changes, oversee defect and failure analysis, conduct material characterization, and provide solutions for customer escalations.
Responsibilities
- Defect and Failure Analysis: Conduct root cause analysis and material characterization (using SEM, EDS, FIB, FTIR, Microhardness, Nanoindentation) and address customer issues.
- Reliability Testing: Design and execute MEMS-based reliability tests using fatigue, creep, thermal/humidity cycling, Halt/Hass, and more across varied test platforms (Prober, Instron, Tribometer, etc.).
- Measurement Methodologies: Innovate and implement new testing tools for MEMS structural design, fabrication technology, and functional performance improvements.
- Project Leadership: Lead initiatives to enhance material characterization, reliability testing, yield improvement, and cost reduction.
- Collaborative Assessment: Work with cross-functional teams to assess reliability from R&D to high-volume manufacturing.
- Process Monitoring: Conduct ongoing reliability tests on production items, applying Statistical Process Control (SPC) for process stability.
Qualifications
- Education: Ph.D. (2+ years) or M.S. (5+ years) or B.S. (10+ years) in Material Science or Mechanical Engineering, with research related to MEMS, Experimental Mechanics, Microfabrication, or Semiconductor Packaging.
- Material Characterization: Proficiency in materials, with hands-on experience in SEM/FIB preferred.
- Testing Systems Expertise: Practical knowledge of advanced metrology systems (e.g., Instron, MTS) and experience with equipment calibration, validation, and control.
- Statistical Analysis: Proficient in SPC, JMP, and DOE, with experience in FMEA, RCA, Lean Manufacturing, and corrective action systems.
- Communication & Teamwork: Strong interpersonal, oral, and written skills; able to work independently and collaboratively.
- Attention to Detail: Consistent delivery of high-quality results with strong attention to detail.
The pay range for this role in Livermore, CA is between $163,400 and $214,410. The pay range may differ in other locations. FormFactor maintains broad salary ranges for its roles in order to account for variations in education, training, skills, relevant work experience, business needs and market demands. Candidates are typically placed into the range based on the preceding factors as well as internal peer equity. Benefits offered for this role include medical, dental, vision, EAP, short-term and long-term disability, life insurance, flexible spending and savings accounts, 401(k), ESPP and paid time off.
FormFactor is committed to providing a work environment where everyone is treated with dignity and respect. We are an Equal Employment Opportunity (EEO) employer and are committed to compliance with all Federal, State, and local laws that prohibit employment discrimination on the basis of age, race, color, sex (including breastfeeding and related conditions), gender (including gender identity and gender expression), national origin, ancestry, sexual orientation, religion, physical or mental disability, marital status, registered domestic partner status, medical condition, military or veteran status, genetic characteristics or information, or any other legally protected characteristic. These protections extend to all employment and management decisions including, but not limited to, recruiting, hiring, training, promotions, pay practices, benefits, disciplinary actions and terminations, and all other terms and conditions of employment.
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FormFactor, Inc.
life insurance, paid time off, 401(k)
Mar 30, 2025 